EQUIPMENT MAINTENANCE LUBRICATION

Precision fluid and grease dispensing for spot applications and equipment lube points.

 
ASSEMBLY / PART LUBRICATION

Precise fluid application with manual or PLC control for assembly processes and OEM systems.

 
WHAT IS PRECISION FLUID DISPENSING?

What is the benefit of positive displacement? How do atomized air spray systems work?

 

 
 
SPR-2000

SPR-2000
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SPR-2000
SPR-2000
The SPR-2000 programmable fluid controller is designed to precisely control lubricant supplied to Unist Uni-Rollers®, Unist spray nozzles, and in-die lubrication points.
Technical Knowledge Base
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Features
  • User-friendly controller
  • program up to 250 different die sets or jobs
  • Alarm monitoring of critical parameters
  • Controls up to 22 outputs
  • Stores up to 250 setups/jobs
  • Access code prevents tampering
  • Saves fluid: precisely controls fluid

Technical Specifications


    Power supply:
    • 110 VAC, 50/60 Hz or 220 VAC, 50/60 Hz

    Control inputs:
    • Dry contact (switch closure)
    • Proximity sensor 10-30 VDC NPN, N.O. 24 VDC option for input #1

    Alarm inputs:
    • Dry contact (switch closure) Proximity sensor 10-30 VDC NPN, N.O.

    Flow monitor inputs:
    • Dry contact (switch closure) Proximity sensor 10-30 VDC NPN, N.O.

    Outputs:
    • Same voltage as power supply Maximum power - 10 watts per output

    Valves:
    • 1-22

    Alarm relay:
    • Isolated, non-fused, single pole, double throw; 2 amp load maximum

    Maximum input rate:
    • 50 cycles/second at 50% duty cycle

    Minimum contact open or closed time:
    • 10 milliseconds

    Alarm inputs:
    • Dry contact (switch closure) Proximity sensor 10-30 VDC NPN, N.O.

    Programmable ranges:
    • Count (CNT): 0-255 counts, Delay (DEL): 0-100 seconds (.010 second increments), Duration (DUR): 0-100 seconds

    Fuses:
    • Supply fuse: 2 amp
      Output fuse: 5 amp

    Operating temperature range:
    • 0° to +50°C (+32° to +122°F)

    Storage temp. range:
    • -20° to +70°C (-4° to +158°F)

    Storage:
    • Max 250 setups/jobs

    Power:
    • 120VAC - 50/60hz or 240VAC - 50/60hz

    Mounting:
    • SPR-2000 Stand

    Options & Accessories


    Supply & Connections
    In-die quick connect
    In-die quick connect
    Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.
    more

    Fluid Supply Systems
    Fluid Supply Systems
    Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.
    more

    powered uni-roller

    Programmable fluid controller

    The SPR-2000 programmable fluid controller* Controls with electronic precision and consistency how much fluid flows to one or more of these Unist systems: Uni-Roller® S2, TSL System, Mini-Roller, Powered Uni-Roller® and/or Low Volume Spray Nozzles.

    Patent No. 6567710*


    The automatic lubrication system intermittently actuates a bank of fluid Solenoid Valves (up to 22 outputs) that dispense a programmed quantity of fluid to specific lube points. The valve actuation on this electronic fluid dispenser is determined by production line rates so there is no under or over lubrication whether it is a stamping press or roll forming operation.




    Benefits of Automatic Lubrication Systems

    • Monitors critical parameters
    • Precision fluid control
    • Controls up to 22 outputs
    • Stores up to 250 different setups/jobs
    • Access code prevents tampering
    • Saves fluid: precisely controls fluid

    Typical SPR-2000 / Uni-Roller® application





    save 50 percent

    Combine the SPR-2000 with a Uni-Roller® applicator to reduce fluid usage and save money

    On average, a Unist automatic lubrication system can reduce stamping fluid consumption by 50% with some customers reporting reductions as high as 90%!




    Full-featured monitoring

    The SPR-2000 provides full-featured monitoring of critical parameters such as fluid level, pressure and flow (optional sensors are required) and alerts users with an audible alarm and red LED. An external alarm relay can also be wired directly to a press control on this electronic fluid dispenser.

    SPR-2000 alarm

    Easy set up with intuitive menus

    SPR-2000 access codeAccess code menu

    Provides password-protected access to the system's setting.

    auto setup screenAuto setup menu

    prompts the user for job specifications and automatically creates a new setup (program) for Uni-Roller® applications.


    edit screen spr-2000Edit menu

    allows the user to modify current setups and program spray nozzles or other auxillary functions.

    spr-2000 alarmsAlarm menu

    allows the user to monitor critical system functions.





    SPR-2000 Applications:

    Provides programmable control for the following applications/Unist systems:

    • Punching (Mini-Roller, Uni-Roller® S2)
    • Stamping (Mini-Roller, Uni-Roller® S2, Uni-Roller S2 Powered®, TSL System, Low Volume Spray Nozzle)
    • Fine blanking (Uni-Roller® S2, Uni-Roller® S2 Powered)
    • Deep Drawing (Uni-Roller® S2, Uni-Roller® S2 Powered)
    • Application of rust preventives & protective coatings (Low Volume Spray Nozzle, Uni-Roller® S2)
    • Fin Stamping (TSL System)
    • Cupping / Canmaking (Coil Lubrication System, Sheet Lubrication System, Tab Stock Lubrication System)




    Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the combination of an SPR-2000 controller and Uni-Roller® lubricator uses 50 to 90% less lubricant. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.

    MF Minute #5 SPR-2000: Creating Setups

    MF Minute #5
    Learn how to create setups (jobs) in this installment of the Metal Forming Minute



    MF Minute #4 Adequate Stock Lubrication

    MF Minute #4
    John and Mark discuss the importance of adequate stock lubrication.



    SPR-2000: Making Electrical Connections

    SPR-2000: Making Electrical Connections
    Learn how to make electrical connections to the SPR-2000™ programmable fluid controller.



    MF Minute #3 SPR-2000 Fluid Controller

    MF Minute #3
    John and Mark discuss the SPR-2000™ programmable fluid controller.



    MF Minute #1 Uni-Roller Systems Overview

    MF Minute #1
    In this Metal Forming Minute, John and Mark provide a basic overview of the Uni-Roller® line of stock lubricators.



    Perform a Flow Test with SPR-2000

    Perform a Flow Test with SPR-2000
    In this how-to video, the process of performing a flow test with an SPR-2000™ programmable fluid controller is demonstrated.




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