EQUIPMENT MAINTENANCE LUBRICATION

Precision fluid and grease dispensing for spot applications and equipment lube points.

 
ASSEMBLY / PART LUBRICATION

Precise fluid application with manual or PLC control for assembly processes and OEM systems.

 
WHAT IS PRECISION FLUID DISPENSING?

What is the benefit of positive displacement? How do atomized air spray systems work?

 

 
 
Low Volume Spray Nozzle

Low Volume Spray Nozzle
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Low Volume Spray Nozzle
Low Volume Spray Nozzle
Low Volume Spray Nozzle When a continuous coating of fluid is needed on a smooth surface, Uni-Roller® applicators excel. However, when the surface isn’t smooth or intermittent coverage is required, the Unist Low Volume Spray Nozzle is the answer.
Technical Knowledge Base
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Features
  • Valve at nozzle tip eliminates messy drips
  • Immediate on/off spray control (no lag)
  • Fine control of spray pattern
  • Individual air & fluid control
  • Air actuated
  • Available with internal or external mix tip

Technical Specifications


    Fluid type:
    • For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

    Fluid supply:
    • Pressurized 3 gal (11.4L), 6 gal (22.7L), 15 gal (56.8L), 30 gal (113.6L) tank. Also can be integrated into customer’s bulk fluid system

    Stock type:
    • Can be used on coil stock or blanks/sheet stock. Can also be used anywhere consistent, controlled spray application is needed.

    Nozzle Actuation Control:
    • Solenoid valves on SmartFlow® programmable fluid controller OR customer-supplied PLC

    Air supply pressure:
    • 30-100 psi (2-7 Bar) Dry, filtered compressed air

    Fluid supply pressure:
    • 5-100 psi (.34-7 Bar)

    Maximum cycle rate:
    • 200 cycles/min.

    Operating temp range:
    • 40-150°F (4-65°C)

    Body:
    • Anodized aluminum

    Needle valves:
    • Stainless steel

    Fittings:
    • Nickel-plated brass

    Fluid seal material:
    • Fluorocarbon (Viton)

    Air seal material:
    • Nitrile (Buna-N)

    Options & Accessories


    Supply & Connections
    In-die quick connect
    In-die quick connect
    Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.
    more

    Fluid Supply Systems
    Fluid Supply Systems
    Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.
    more

    Mounting
    Articulating arm
    Articulating arm
    Easily adjust and lock nozzle position

    Adjustable magnet mount
    Adjustable magnet mount
    Mount nozzle to a magnetic surface

    Modular mounting system
    Modular mounting system
    Create your own mounting solution with our modular mounting system.

    Spray tip
    Fan spray tip
    Fan spray tip
    The fan spray tip converts the Low Volume Spray Nozzle into a precision coating applicator. Multiple nozzles can be ganged together to cover wide areas with overlapping fan spray.

    Conical spray tip
    Conical spray tip
    The Low Volume Spray Nozzle with conical spray tip provides the perfect spray pattern for spot lubrication or coating.

    Extended nozzle
    Extended nozzle
    Allows the Low Volume Spray Nozzle to reach tight areas. Available in rigid copper or flexible plastic.

    Adjustment
    Standard adjustment
    Standard adjustment
    Adjust the fluid and air right at the nozzle

    Remote adjustment
    Remote adjustment
    Adjust the fluid and air at the remote adjustment solenoid valve bank on the SmartFlow® programmable fluid controller

    <a href="product.html?prod=sflow">SmartFlow<sup>®</sup></a>
    Programmable controller

    lov volume nozzles
    Next level spraying precision

    When a continuous coating of fluid is needed on a smooth surface, Uni-Roller® applicators excel. However, when the surface isn’t smooth or intermittent coverage is required, the Unist Low Volume Spray Nozzle is the answer. The Low Volume Spray Nozzle, when paired with the SmartFlow® programmable fluid controller, delivers a consistent and controlled spray coating to any surface.

     



    • Valve at nozzle tip eliminates messy drips
    • Immediate on/off spray control ( no lag )
    • Fine control of spray pattern
    • Individual air & fluid control
    • Air actuated
    • Available with internal or external mix tip




    Versatility & Control

    When you need precise control of your lubrication spray, the Unist Low Volume Spray Nozzle delivers with a consistent and controlled spray pattern. The air and fluid volumes are controlled independently by precision needle valves allowing you to fine tune the spray to your specific needs. An integral valve at the nozzle tip means our system features immediate on and off control which eliminates lag and prevents messy fluid drips.



    Internal Mix: spray dimensionslv nozzle internal mix dimensions
    External Mix: spray dimensionslv nozzle external mix dimensions




    smartflow programmable fluid controller
    Control & Monitor Multiple Nozzles

    Combine your Unist Low Volume Spray Nozzles with a Unist SmartFlow® programmable controller and pressure tank for precise control of spray frequency and duration.


    SmartFlow® is capable of controlling 22 independent Low Volume Spray Nozzles and monitoring critical parameters such as fluid level, fluid pressure, and flow and is a great choice for controlling your present and future stock lubrication systems.




    Mounting options

    Create your own mounting solution with our Modular Mounting System!


    low volume nozzle mounting solutions

    Metal Forming Spray Nozzles

    Metal Forming Spray Nozzles
    When additional/supplemental lubrication is needed for metal forming try Unist spray nozzles. Offering multiple mounting options and several spray patterns, our spray nozzles ensure clean and even lubrication.



    Testimonial Video - Grant Industries Customer Grant Industries discusses their Unist Uni-Roller system.

    Testimonial Video - Grant Industries
    Customer Grant Industries discusses their Unist Uni-Roller system.



    MQL Minute #8 LV Nozzle

    MQL Minute #8
    Learn about Unist's Low Volume (LV) nozzle in this MQL Minute.




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