Uni-Roller® S2

Continuous stock lubrication

 

uni roller s2

The Uni-Roller® S2 lubricator is the ultimate solution for continuous stock lubrication. Combined with an SPR-2000 or SPR-2000 JR programmable fluid controller, the Uni-Roller® S2 will consistently apply the correct amount of fluid to both the top and bottom of your coil, day after day.

    • Reduce lubricant consumption by 50% or more
    • Cleaner floors & work area
    • Quick-change rollers for easy maintenance


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  • Uni-Roller® S2 applications:

    • Punching
    • Stamping
    • Roll forming
    • Fine blanking
    • Deep drawing
    • Application of rust preventives and other protective coatings
  • Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the Uni-Roller® lubricator uses 50 to 90% less lubricant for coil lubrication. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.


The internally-supplied difference

The internally-supplied rollers are essential to precisely applying the fluid. Inside each of the rollers is a dispenser tube with small holes placed along its length. Fluid is injected into the dispenser tubes from the fluid controller and dispensed across the inside of the rollers.

internally fed

The lubricant is transferred to the stock through durable polyester felt or polyurethane foam roller covers. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock.

The Uni-Roller® S2 applies the exact amount of lubricant required. This eliminates the mess and waste associated with in-die spray systems and externally lubricated roller systems. The result is not only a cleaner shop, but also significant savings from decreased fluid waste, improved die life, better part quality and increased machine up-time. Many customers have reported savings resulting in a return on investment of less than six months!


Construction

The brushed stainless steel guards protect the rollers and guide material when loading coil stock or feeding blanks. With the guards removed for better access, a roller can be changed in about a minute using a single wrench. The Uni-Roller® S2 is built to handle any manufacturing environment without sacrificing ease of maintenance.



Built to fit your application

The Uni-Roller® S2 is modular in design. A single roller set is used for widths of 18” [457.2 mm] or less. For stock over 18” [457.2 mm] wide, multiple 12” [304.8 mm] wide roller sets are staggered and overlapped. Standard sizes are available to accommodate common stock widths, with custom sizes available on request.

  • single roller dimensions
    Single roller (coverage up to 18") [457.2 mm]
    Roller coverageA (extrusion length)B (overall width)
    3” [76.2 mm] 12” [304.8 mm] 13.13” [333.5 mm]
    6” [152.4 mm] 12” [304.8 mm] 13.13” [333.5 mm]
    12” [304.8 mm] 18” [457.2 mm] 19.13” [485.9 mm]
    18” [457.2 mm] 24” [609.6 mm] 25.13” [638.3 mm]
    *On units with double air cylinders add 1.4” [35.56 mm] to the pass line and overall height
  • multiple roller dimensions
    Multiple rollers (coverage over 18”) [457.2 mm]
    Roller coverageA (extrusion length)B (overall width)
    23” [596.9 mm] 30” [762 mm] 34.16” [867.75 mm]
    35” [889 mm] 42” [1066.8 mm] 46.16” [1172.5 mm]
    46.5” [1181.1 mm] 54” [1371.6 mm] 58.16” [1477.3 mm]
    58” [1473.2 mm] 66” [1676.4 mm] 70.16” [1782.1 mm]
    69.5” [1765.3 mm] 78” [1981.2 mm] 82.16” [2086.9 mm]
    *On units with double air cylinders add 1.4” [35.56 mm] to the pass line and overall height

Available options


  • polyester felt rollerPolyester felt cover Extremely durable and compatible with a broad range of fluids

  • polyurethane foam coverPolyurethane foam cover Useful when sequence of stock widths used causes uneven wear on cover. consult Unist for fluid compatibility.

  • Standard fluid dispenser tubeStandard fluid dispenser tube Best choice for most applications with the widest range of fluid compatibility and flow rates.

  • Low volume fluid dispenser tubeLow volume fluid dispenser tube For use in applications requiring coverage of 50 mg/ft2 [538 mg/m2] or less.

  • Manual valveManual valve Manual open/close control of the roller set.

  • polyurethane foam coverSolenoid valve To tie into control systems to automate opening of roller set.

  • single pneumatic air cylinderSingle pneumatic air cylinder
    Preferred method for maintaining pressure on stock and opening the rollers to load a new coil.

  • double pneumatic air cylinderDouble pneumatic air cylinder
    The double air cylinder is required for stock thickness over 0.25” [6.35 mm].

  • prox sensorProximity sensor Used to provide an input signal to an SPR-2000™ controller based on roller rotation. Select when an intermittent signal from the press is not available.


Take control with the SPR-2000

The SPR-2000™ alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SPR-2000™ you’ll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SPR-2000™ features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.

 

  • small spr
    SPR-2000
    • Monitors critical parameters
    • Controls up to 22 outputs
    • Stores up to 250 setups
    Prime button for easy priming of the felt application pads.
  • Visual and audio alarm notification plus an alarm relay output for integration.
    Access code prevents tampering by unauthorized personnel.


Specifications:

Stock type: coil stock

Stock thickness: .005”-.25” (.13mm – 6.35mm)

Stock width: 3" - 72" and up (76mm - 1828mm). Contact Unist.

Fluid type(s): For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

Fluid supply: pressurized 3 gal(11.4L), 6 gal(22.7L), 15 gal(56.8L), 30 gal(113.6L) tank. Also 20 gal(75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system

Applicator material: polyester felt or polyurethane foam

Controller: SPR-2000 or SPR-2000JR

Power: NA (see SPR-2000 or SPR-2000 JR for controller power requirements)

Mounting: 5/16-18 t-nuts supplied in bottom extrusion slots allow for multiple mounting options. 2 t-nuts per slot provided.

Air: Clean, dry, compressed air, 80-100 psi (5.5-6.9 bar),10 SCFM (280 SLPM) minimum

Dimensions: ( reference diagrams above )

Call Unist:
800.253.5462 Toll-free US & CAN
616.949.0853 Intl.

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