800.253.5462

Uni-Roller® Type S

Intelligent stock coating solutions

 

  • Applies the precise amount of continuous lubrication to 1 or both sides of your coil stock at line speeds greater than 100 ft. per minute (30.5 m/minute). Unique internally-fed design is an unsurpassed solution for metal forming applications when combined with a SPR-2000™ or SPR-2000-JR™ programmable fluid controller.

    • 50 to 90% less fluid used
    • Add life to tool & die components
    • Eliminate mess
    • Improve part quality
    • Increase production speeds
  • uni roller type s
    50 percent fluid savings

    On average, a Unist system reduces stamping fluid consumption by 50%



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  • Uni-Roller® Type S applications:

    • Punching
    • Stamping
    • Roll forming
    • Fine blanking
    • Deep drawing
    • Application of rust preventives and other protective coatings
  • Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the Uni-Roller® lubricator uses 50 to 90% less lubricant for coil lubrication. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.


  • Custom Coil Lubricator Widths

    Offers almost limitless sizes over the standard 69.50 in. (1765 mm) width. Unique modular design staggers and overlaps multiple 12 in. (305 mm) wide roller sets for widths over 18 in. (457 mm).

    limitless Type S sizes
  • 2 roller pressure methods:

    Pneumatic roller pressure models available for stock widths from 3 to 69.50 in. (76 mm-1765 mm).
    Compact spring latch roller pressure models available for stock widths from 3 to 12 in. (76 mm-305 mm).

  • The Internally-fed difference

    All Uni-Roller systems feature a unique, internally-fed roller design. This is the key to uniform and efficient fluid application. As illustrated, inside each of the rollers there is a dispenser tube with several small holes spaced along its length. Every time the fluid is injected into the dispenser tubes from the fluid controller, it is dispensed evenly across the inside of the roller through these holes.

The lubricant is then transferred to the stock through a durable polyester felt or polyurethane foam roller cover. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock. As the system continues to cycle, additional lubricant is injected into the rollers to replenish the lubricant applied to the stock. The advantage of this system is consistent application of the exact amount of lubricant required for any particular operation.


  • Available HG option

    The Uni-Roller® HG option adds an articulating chassis to our Uni-Roller® Type S system. The upper rollers can be raised or lowered to accommodate deformities in the head or tail of coil stock. This prevents damage to the lubricator and facilitates easier loading.

  • Available roller covers:

    roller cover materials

    Polyester felt (standard)
    Extremely durable and compatible with a broad range of fluids

    Polyurethane foam cover (optional)
    For use with vanishing oils and with thin stock which is narrow compared to overall roller width. Limited fluid compatibility, please contact Unist before selecting this option.


Available options

  • Stock guides* facilitate easy loading of the coil into the Uni-Roller® Type S.

  • double cylinderDouble cylinders* are required for stock thicknesses over .25 in. (6.3mm). Allows rollers to float w/stock.

  • prox sensorProximity sensor provides input to an SPR-2000 based on roller rotation. Use when an intermittent press signal is not available.

  • *not available on spring latch units


Specifications:

Stock type: coil stock

Stock thickness: .005”-.25” (.13mm – 6.35mm)

Stock width: 3" - 70" and up (76mm - 1778mm+) Wider units available (up to 100”). Contact Unist.

Fluid type(s): For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

Fluid supply: pressurized 3 gal(11.4L), 6 gal(22.7L), 15 gal(56.8L), 30 gal(113.6L) tank. Also 20 gal(75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system

Applicator material: polyester felt or polyurethane foam

Controller: SPR-2000 or SPR-2000JR

Power: NA NA (see SPR-2000 or SPR-2000 JR for controller power requirements)

Mounting: 5/16-18 t-nuts supplied in bottom extrusion slots allow for multiple mounting options. 2 t-nuts per slot provided.

Air: Clean, dry, compressed air, 80-100 psi (5.5-6.9 bar),10 SCFM (280 SLPM) minimum

Dimensions: download icon download dimensions/specs


Take control with the SPR-2000

The SPR-2000™ coil lubrication system alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SPR-2000™ you’ll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SPR-2000™ features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.

 

  • small spr
    SPR-2000
    • Monitors critical parameters
    • Controls up to 22 outputs
    • Stores up to 250 setups
    Prime button for easy priming of the felt application pads.
  • Visual and audio alarm notification plus an alarm relay output for integration.
    Access code prevents tampering by unauthorized personnel.


Call Unist:
800.253.5462 Toll-free US & CAN
616.949.0853 Intl.

calculate your savings with Uni-Roller!

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