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WEAR POINT LUBRICATION
TUBE BENDING
FLUID DISPENSING OR SPRAYING
COATING SYSTEM
 
 
 
Uni-Roller® S2 HG
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Uni-Roller® S2 HG
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Uni-Roller® S2 HG
Uni-Roller® S2 HG

The Uni-Roller® S2 HG delivers the same smooth and consistent fluid application the industry has come to expect from Unist, and adds an articulating chassis. The upper rollers opens a full 6" (152mm) to avoid deformities in the head or tail of coil stock.

Technical Knowledge Base
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Related Testimonials
“The benefits are endless”
“Until recently, all of Clover Tool’s stamping operations employed spray systems to apply lubricant, “and we sprayed everything―literally, the lubricant went everywhere,” shares Rob Zeni. “As we watched our lube costs continue to escalate over time, including costs related to disposing of spent lube, we decided early in 2018 . . .”  
[ read more ]
Rob Zeni - Vice President and Sales Manager, Clover Tool
 

Features
  • Reduce lubricant consumption by 50% or more
  • Quick-change rollers for easy maintenance
  • Cleaner floors & work area
Technical Specifications

    Stock type:
    • Coil stock

    Stock thickness:
    • 0.100”-.350” (2.54mm – 8.89mm)

    Stock width:
    • 3" - 72" and up (76mm - 1828mm).
      Contact us for other sizes.

    Fluid type(s):
    • For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

    Fluid supply
    • Pressurized 3 gal(11.4L), 6 gal(22.7L), 15 gal(56.8L), 30 gal(113.6L) tank. Also 20 gal(75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system

    Applicator material:
    • Polyester felt or polyurethane foam

    Controller:

    Power:
    • NA (see SmartFlow® for controller power requirements)

    Mounting:
    • 5/16-18 t-nuts supplied in bottom extrusion slots allow for multiple mounting options. 2 t-nuts per slot provided.

    Air:
    • Clean, dry, compressed air, 80-100 psi (5.5-6.9 bar),10 SCFM (280 SLPM) minimum

    Options & Accessories

    Roller covers
    Polyurethane foam cover
    Polyurethane foam cover
    Reduces uneven wear on cover when a variety of stock widths and thicknesses are used. Due to limited fluid compatibility, consult Unist.

    Polyester felt cover
    Polyester felt cover
    Extremely durable and compatible with a broad range of fluids.

    Low volume
    Low volume fluid dispenser tube
    Low volume fluid dispenser tube
    For use in applications requiring coverage of 50 mg/ft2 [538 mg/m2] or less.

    Roller set opening/closing
    Solenoid valve
    Solenoid valve
    Ties into control systems to automate opening of roller set.

    Manual switch
    Manual switch
    Manual open/close control of the roller set

    Air cylinder
    Double pneumatic air cylinder
    Double pneumatic air cylinder
    Required for stock thicknesses over 0.25" [6.35 mm].

    Single pneumatic air cylinder
    Single pneumatic air cylinder
    Preferred method for maintaining pressure on stock and opening the rollers to load a new coil.

    Sensors
    Rotation sensor
    Rotation sensor
    Provides an input signal to an SPR-2000™ controller based on roller rotation. Select when an intermittent signal from press not available.

    Supply & Connections
    In-die quick connect
    In-die quick connect
    Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.
    more

    Fluid Supply Systems
    Fluid Supply Systems
    Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.
    more

    Dispenser tube
    Standard fluid dispenser tube
    Standard fluid dispenser tube
    Best choice for most applications with the widest range of fluid compatibility and flow rate.

    Lubrication for thick stock

    The Uni-Roller® S2 HG delivers the same smooth and consistent fluid application the industry has come to expect from Unist, and adds an articulating chassis. The upper rollers opens a full 6” [152 mm] to avoid deformities in the head or tail of coil stock, making loading easier and preventing damage to the lubricator itself.

    • Reduce lubricant consumption by 50% or more
    • Cleaner floors & work area
    • Quick-change rollers for easy maintenance
    uni roller s2




    Uni-Roller® S2 HG applications:

    • Punching
    • Stamping
    • Fine blanking
    • Deep drawing
    • Application of rust preventives and other protective coatings

    Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the Uni-Roller® S2 Powered lubricator uses 50 to 90% less lubricant for stock lubrication. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.




    The internally-supplied difference
    mql video

    The internally-supplied rollers are essential to precisely applying the fluid. Inside each of the rollers is a dispenser tube with small holes placed along its length. Fluid is injected into the dispenser tubes from the fluid controller and dispensed across the inside of the rollers.

    The lubricant is transferred to the stock through durable polyester felt or polyurethane foam roller covers. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock.

    The Uni-Roller® S2 Powered applies the exact amount of lubricant required. This eliminates the mess and waste associated with in-die spray systems and externally lubricated roller systems. The result is not only a cleaner shop, but also significant savings from decreased fluid waste, improved die life, better part quality and increased machine up-time. Many customers have reported savings resulting in a return on investment of less than six months!

     


    Uni-Roller smooth consistent stock lubrication coating

    Uni-Roller® systems deliver smooth and consistent lubrication.



    Construction

    The brushed stainless steel guards protect the rollers and guide material when loading coil stock or feeding blanks. With the guards removed for better access, a roller can be changed in about a minute using a single wrench. The Uni-Roller® S2 HG is built to handle any manufacturing environment without sacrificing ease of maintenance.


    HG entry side

    Single roller unit shown above. Lubricators with multiple roller sets have guards on both entry and exit sides.




    Built to fit your application

    single roller dimensions

    Single roller coverage up to 18" [457 mm]
    Multiple rollers coverage over 18" [457 mm]

    Roller coverageA (extrusion length)B (overall width)
    12” [305 mm] 19” [482.6 mm] 25.18” [639.6 mm]
    18” [457 mm] 25.00” [635.0 mm] 31.18” [792.0 mm]
    23.5” [597 mm] 31.00” [784.4 mm] 37.18” [944.4 mm]
    35” [889 mm] 43.00” [1092.2 mm] 49.18” [1249.2 mm]
    46.5” [1181 mm] 55.00” [1397.0 mm] 61.18” [1554.0 mm]
    58" [1473 mm] 67.00" [1701.8 mm] 73.18" [1858.8 mm]
    69.5" [1765 mm] 79.00" [2006.6 mm] 85.18" [2163.6 mm]

    *On units with double air cylinders add 1.40" [35.6 mm] to the pass line and overall height





    Take control with the SmartFlow®

    The SmartFlow® alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SmartFlow® you'll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SmartFlow® features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.

    SmartFlow programmable fluid controller
    SmartFlow®
    • Monitors critical parameters
    • Controls up to 22 outputs
    • Stores up to 250 setups
    SmartFlow touch screen

    Easy to use touch screen interface.

    The SmartFlow® controller can monitor pressure, flow, valve performance and line status.

    Job setup wizard makes job creation easy.


    Uni-Roller | Internally Fed Lubrication

    Uni-Roller | Internally Fed Lubrication
    The Uni-Roller® by Unist ensures even and consistent lubrication for metal forming stock. Replacing flood coolant, the Uni-Roller® can remove the sloppy mess from your operation.



    How to Prime Unist Uni-Roller

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    Follow along as we demonstrate how to prime your Uni-Roller® using a SmartFlow® controller.



    Metal Forming | Quick Lubrication Adjustment

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    Follow along as we show you how to make micro-adjustments to your stock lubrication using the Unist Uni-Roller® with a SmartFlow® controller.



    SmartFlow® | Press Control Interface

    SmartFlow® | Press Control Interface
    Metal forming is easier than ever with SmartFlow! Now featuring press control interface, stock lubrication can be controlled directly from your press's controller.



    Stamping & Metal Forming Lubrication Solutions

    Stamping & Metal Forming Lubrication Solutions
    An introduction to Unist stock lubrication systems for metal forming



    Using the SmartFlow<sup>®</sup> to prime the Uni-Roller<sup>®</sup> S2 This video shows you how to prime your Uni-Roller<sup>®</sup> S2 using the SmartFlow<sup>®</sup> controller.

    Using the SmartFlow® to prime the Uni-Roller® S2
    When using a Uni-Roller®, properly priming the rollers is an important start up task. Watch this video to learn how the SmartFlow® walks you through priming rollers.



    Testimonial Video - Grant Industries Customer Grant Industries discusses their Unist Uni-Roller system.

    Testimonial Video - Grant Industries
    Customer Grant Industries discusses their Unist Uni-Roller system.



    Changing Roller Covers on a Uni-Roller S2

    Changing Roller Covers on a Uni-Roller S2
    This video shows how to easily remove the Uni-Roller S2's rollers for maintenance.



    MF Minute #8 Uni-Roller HG System

    MF Minute #8
    Take a look at the new 'HG' option for Uni-Rollers® in this Metal Forming Minute.



    MF Minute #4 Adequate Stock Lubrication

    MF Minute #4
    John and Mark discuss the importance of adequate stock lubrication.



    MF Minute #3 SPR-2000 Fluid Controller

    MF Minute #3
    John and Mark discuss the SPR-2000™ programmable fluid controller.



    MF Minute #1 Uni-Roller Systems Overview

    MF Minute #1
    In this Metal Forming Minute, John and Mark provide a basic overview of the Uni-Roller® line of stock lubricators.




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