EQUIPMENT MAINTENANCE LUBRICATION

Precision fluid and grease dispensing for spot applications and equipment lube points.

 
ASSEMBLY / PART LUBRICATION

Precise fluid application with manual or PLC control for assembly processes and OEM systems.

 
WHAT IS PRECISION FLUID DISPENSING?

What is the benefit of positive displacement? How do atomized air spray systems work?

 

 
 
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The Unist [product name] reliably coats material with a round profile such as wire, cable or tubing without the wasted fluid or mess caused by spray application. Evenly coat the entire circumference of the stock without the hassle of overspray, fluid reclamation, and mist collectors.
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Features
  • Internally-supplied roller
  • Durable aluminum & steel construction
  • Pneumatic cylinders keep rollers engaged with material
  • Rotational input sensor for consistent coating as line speed changes

Technical Specifications


    Stock type:
    • Round-profile material: Wire, line, cable, tubing, pipe, etc.

    Max. stock diameter:
    • 1.5 in. (38.1 mm)

    Min. stock diameter:
    • 0.1 in. (2.54 mm)

    Fluid type(s):
    • For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

    Fluid supply:
    • Pressurized 4 gal (15.1L), 6 gal (22.7L), 15 gal (56.8L), 30 gal (113.6L) tank. Also 20 gal (75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system.

    Applicator material:
    • Polyurethane foam

    Controller:
    • SmartFlow®

    Power:

    Mounting:
    • Integral mounting flange with thru-holes for #5/16” bolts

    Options & Accessories


    Roller covers
    Polyurethane foam cover
    Polyurethane foam cover
    Reduces uneven wear on cover when a variety of stock widths and thicknesses are used. Due to limited fluid compatibility, consult Unist.

    Roller set opening/closing
    Solenoid valve
    Solenoid valve
    Ties into control systems to automate opening of roller set.

    Manual valve
    Manual valve
    Manual open/close control of the roller set.

    Sensors
    Rotation sensor
    Rotation sensor
    Provides an input signal to a SmartFlow® controller based on roller rotation. Select when an intermittent signal from press is not available.

    Supply & Connections
    Fluid Supply Systems
    Fluid Supply Systems
    Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.
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    Round Stock Lubrication Solution

    The Unist [product name] is your solution for coating or lubricating round-profile material such as cable, tubing, wire, or pipe. Combined with a SmartFlow® programmable fluid controller and fluid supply, the [product name] will consistently apply the correct amount of fluid to round profiles between 0.1" and 1.5" in diameter (2.54 – 38.1 mm) without the waste or mess caused by excess application.

    Unist lubricant applicator for wire, tubing, pipe, round stock
    • Consistent fluid application
    • Neat application - No excess fluid mess
    • Reduces fluid usage - Saves money
    • Easily integrated with your line


    [product name] applications:

    Lubricate or coat round-profile material between 0.1" and 1.5" (2.54mm – 83.1mm) including:

    • Wire
    • Cable
    • Pipe / Tubing
    • Round stock


    The internally-supplied difference

    the Unist internally-fed difference

    The internally-supplied rollers are essential to precisely applying the fluid. Inside each of the rollers is a dispenser tube with small holes placed along its length. Fluid is injected into the dispenser tubes from the fluid controller and dispensed across the inside of the rollers.

    The lubricant is transferred to the stock through durable polyurethane foam roller covers. These cover materials apply lubricant smoothly and evenly across the entire circumference of round-profile material.

    The [product name] applies the exact amount of lubricant required. This eliminates the mess and waste associated with spray application systems and externally lubricated roller systems. The result is not only a cleaner shop, but also significant savings from decreased fluid waste, improved die life, better part quality and increased machine up-time. Many customers have reported savings resulting in a return on investment of less than six months!

     

    Construction

    Lubricant applicator for wire, cable, tube, pipe

    The [product name] is constructed from a rugged powder-coated steel frame and durable steel and anodized aluminum components to perform for years in demanding industrial applications. Powerful pneumatic cylinders ensure that rollers maintain contact with the material at line speeds up to 500ft/min. (152m/min.). The [product name] is easily mounted to vertical or horizontal surfaces using included brackets ( mounting bolts/hardware not included ).

    Need parts?

    Should your [product name] require service, Unist has the knowledge and part availability to help get you running again quickly and easily.



    Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the [product name] uses 50 to 90% less lubricant and decreases the mess, parts cleaning, fluid recycling and costs associated with spray systems and externally lubricated rollers.


    Take control with the SmartFlow®

    The SmartFlow® alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SmartFlow® you'll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SmartFlow® features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.

    SmartFlow programmable fluid controller
    SmartFlow®
    • Monitors critical parameters
    • Controls up to 22 outputs
    • Stores up to 250 setups
    SmartFlow touch screen

    Easy to use touch screen interface.

    alarm list

    The SmartFlow® controller can monitor pressure, flow, valve performance and line status.

    create a job

    Job setup wizard makes job creation easy.




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