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WEAR POINT LUBRICATION
TUBE BENDING
FLUID DISPENSING OR SPRAYING
COATING SYSTEM
 
 
 
Mini-Roller
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Mini-Roller
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Mini-Roller
Mini-Roller

Mini-Roller delivers continuous lubrication for thin and narrow coil stock. It is perfect for high-speed presses, small press windows and applications like punching, stamping, four-slide, and roll forming.

Technical Knowledge Base
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Features
  • Uni-Roller® precision for narrow coil
  • Internally-supplied rollers
  • Consistent fluid application
  • Neat application - No fluid mess!
  • Horizontal or vertical
  • Reduces fluid usage - Saves money!
Technical Specifications

    Stock type:
    • Narrow coil stock

    Stock thickness:
    • .002" - 0.060" (.05mm – 1.52mm)

    Stock width:
    • 0.5" - 6" (12.7mm – 152.4mm)

    Fluid type(s):
    • For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

    Fluid supply:
    • Pressurized 3 gal (11.4L), 6 gal (22.7L), 15 gal (56.8L), 30 gal (113.6L) tank. Also 20 gal (75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system

    Applicator material:
    • Polyester felt or polyurethane foam

    Controller:

    Power:
    • NA (see SmartFlow® for controller power requirements)

    Mounting:
    • Integral mounting flange with thru-holes for #10 bolts

    Options & Accessories

    Roller covers
    Polyurethane foam cover
    Polyurethane foam cover
    Reduces uneven wear on cover when a variety of stock widths and thicknesses are used. Due to limited fluid compatibility, consult Unist.

    Polyester felt cover
    Polyester felt cover
    Extremely durable and compatible with a broad range of fluids.

    Sensors
    Rotation sensor
    Rotation sensor
    Provides an input signal to an SPR-2000™ controller based on roller rotation. Select when an intermittent signal from press not available.

    Supply & Connections
    In-die quick connect
    In-die quick connect
    Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.
    more

    Intelligent stock coating solution

    The Mini-Roller applies the correct amount of fluid for your small press window and high-speed, short feed length applications when combined with a SmartFlow® programmable fluid controller. This 1 to 6 in. wide (25 mm to 152.4 mm) unit consistently applies the correct amount of fluid and lets you start saving now.

    mini-roller

    • Uni-Roller® precision for narrow coil
    • Internally-supplied rollers
    • Consistent fluid application
    • Neat application - No fluid mess!
    • Horizontal or vertical
    • Reduces fluid usage - Saves money!




    save 50 percent

    Mini-Roller reduces fluid usage and saves money

    On average, a Unist system can reduce stamping fluid consumption by 50% with some customers reporting reductions as high as 90%!




    2 configurations

    Horizontal model uses a fluid controller to inject lubricant into a dispenser tube inside the roller. Small holes in the tube evenly distribute the lubricant along the length of the roller.

    Vertical model uses a baffle positioned inside each of the rollers near the top. Every time the fluid controller injects lubricant into the dispenser tube, the fluid spreads across the baffle and is redirected to the outside of the roller. Gravity pulls fluid down the length of the cover.

    horizontal or vertical mini-roller




    Mini-Roller applications:

    • Small press windows
    • High-speed, short-feed lengths
    • Thin stock
    • Punching
    • Stamping
    • Roll forming
    • Four slide
    • Many other metal forming applications

    Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the Uni-Roller® lubricator uses 50 to 90% less lubricant. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.





    Available widths

    Both vertical and horizontal Mini-Rollers are available in 1" (25mm), 2" (51mm), 3" (76mm), 4" (102mm), and 6" (152.4mm) widths

    mini roller widths

    Available roller covers:

    roller cover materials

    Polyester felt (standard)
    Extremely durable and compatible with a broad range of fluids

    Polyurethane foam cover (optional)
    For use with vanishing oils and with thin stock which is narrow compared to overall roller width. Limited fluid compatibility, please contact Unist before selecting this option.




    The internally-supplied difference
    mql video

    The internally-supplied rollers are essential to precisely applying the fluid. Inside each of the rollers is a dispenser tube with small holes placed along its length. Fluid is injected into the dispenser tubes from the fluid controller and dispensed across the inside of the rollers.

    The lubricant is transferred to the stock through durable polyester felt or polyurethane foam roller covers. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock.

    The Uni-Roller® S2 Powered applies the exact amount of lubricant required. This eliminates the mess and waste associated with in-die spray systems and externally lubricated roller systems. The result is not only a cleaner shop, but also significant savings from decreased fluid waste, improved die life, better part quality and increased machine up-time. Many customers have reported savings resulting in a return on investment of less than six months!

     


    Uni-Roller smooth consistent stock lubrication coating

    Uni-Roller® systems deliver smooth and consistent lubrication.



    Take control with the SmartFlow®

    The SmartFlow® alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SmartFlow® you'll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SmartFlow® features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.

    SmartFlow programmable fluid controller
    SmartFlow®
    • Monitors critical parameters
    • Controls up to 22 outputs
    • Stores up to 250 setups
    SmartFlow touch screen

    Easy to use touch screen interface.

    The SmartFlow® controller can monitor pressure, flow, valve performance and line status.

    Job setup wizard makes job creation easy.


    Uni-Roller | Internally Fed Lubrication

    Uni-Roller | Internally Fed Lubrication
    The Uni-Roller® by Unist ensures even and consistent lubrication for metal forming stock. Replacing flood coolant, the Uni-Roller® can remove the sloppy mess from your operation.



    How to Prime Unist Uni-Roller

    How to Prime Unist Uni-Roller
    Follow along as we demonstrate how to prime your Uni-Roller® using a SmartFlow® controller.



    Metal Forming | Quick Lubrication Adjustment

    Metal Forming | Quick Lubrication Adjustment
    Follow along as we show you how to make micro-adjustments to your stock lubrication using the Unist Uni-Roller® with a SmartFlow® controller.



    SmartFlow® | Press Control Interface

    SmartFlow® | Press Control Interface
    Metal forming is easier than ever with SmartFlow! Now featuring press control interface, stock lubrication can be controlled directly from your press's controller.



    Stamping & Metal Forming Lubrication Solutions

    Stamping & Metal Forming Lubrication Solutions
    An introduction to Unist stock lubrication systems for metal forming



    Using the SmartFlow<sup>®</sup> to prime the Uni-Roller<sup>®</sup> S2 This video shows you how to prime your Uni-Roller<sup>®</sup> S2 using the SmartFlow<sup>®</sup> controller.

    Using the SmartFlow® to prime the Uni-Roller® S2
    When using a Uni-Roller®, properly priming the rollers is an important start up task. Watch this video to learn how the SmartFlow® walks you through priming rollers.



    Testimonial Video - Grant Industries Customer Grant Industries discusses their Unist Uni-Roller system.

    Testimonial Video - Grant Industries
    Customer Grant Industries discusses their Unist Uni-Roller system.



    MF Minute #4 Adequate Stock Lubrication

    MF Minute #4
    John and Mark discuss the importance of adequate stock lubrication.



    MF Minute #3 SPR-2000 Fluid Controller

    MF Minute #3
    John and Mark discuss the SPR-2000™ programmable fluid controller.



    MF Minute #2 Unist Mini-Roller

    MF Minute #2
    In this Metal Forming Minute, John and Mark discuss Unist's Mini-Roller™ stock lubricator for narrow coil.



    MF Minute #1 Uni-Roller Systems Overview

    MF Minute #1
    In this Metal Forming Minute, John and Mark provide a basic overview of the Uni-Roller® line of stock lubricators.



    Changing Roller Covers (Mini-Roller)

    Changing Roller Covers (Mini-Roller)
    A how-to video explaining how to change roller covers in a Mini-Roller™ stock lubricator.




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