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Uni-Roller®S2 Powered
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Uni-Roller®S2 Powered
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Uni-Roller®S2 Powered
Uni-Roller®S2 Powered

The Uni-Roller® S2 Powered is the ultimate solution in blank stock lubrication. Combined with a SmartFlow® programmable fluid controller, the S2 Powered will apply the correct amount of fluid for your application and do it consistently from one blank to the next.

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Features
  • Reduce lubricant consumption by 50% or more
  • Quick-change rollers for easy maintenance
  • Cleaner floors & work area
Technical Specifications

    Stock type:
    • Blank stock

    Stock thickness:
    • .005”-.25” (.13mm – 6.35mm)

    Stock width:
    • 3” - 72" and up (76mm - 1828mm).
      Contact us for other sizes.

    Fluid type(s):
    • For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility.

    Fluid supply:
    • Pressurized 3 gal(11.4L), 6 gal(22.7L), 15 gal(56.8L), 30 gal(113.6L) tank. Also 20 gal(75.7L) poly tank with diaphragm pump. Also can be integrated into customer’s bulk fluid system

    Applicator material:
    • Polyester felt or polyurethane foam

    Controller:

    Power:
    • NA (see SmartFlow® for controller power requirements)

    Mounting:
    • 5/16-18 t-nuts supplied in bottom extrusion slots allow for multiple mounting options. 2 t-nuts per slot provided.

    Air:
    • Clean, dry, compressed air, 80-100 psi (5.5-6.9 bar),10 SCFM (280 SLPM) minimum

    Options & Accessories

    Roller covers
    Polyurethane foam cover
    Polyurethane foam cover
    Reduces uneven wear on cover when a variety of stock widths and thicknesses are used. Due to limited fluid compatibility, consult Unist.

    Polyester felt cover
    Polyester felt cover
    Extremely durable and compatible with a broad range of fluids.

    Low volume
    Low volume fluid dispenser tube
    Low volume fluid dispenser tube
    For use in applications requiring coverage of 50 mg/ft2 [538 mg/m2] or less.

    Drive
     AC variable frequency drive
    AC variable frequency drive
    Automated speed control for speeds up to 150 ft/min [46 m/min]. Not available on single roller units.

    Variable speed DC drive
    Variable speed DC drive
    Manual speed control through a potentiometer for speeds up to 145 ft/min [44 m/min].

    Supply & Connections
    In-die quick connect
    In-die quick connect
    Allows for permanent spray nozzle mounting to the die. Ensures nozzles remain in correct position with each die change.
    more

    Fluid Supply Systems
    Fluid Supply Systems
    Your fluid application system needs a steady supply of pressurized fluid. Unist offers a broad range of options to meet your needs.
    more

    Dispenser tube
    Standard fluid dispenser tube
    Standard fluid dispenser tube
    Best choice for most applications with the widest range of fluid compatibility and flow rate.

    uni roller s2
    Blank coating solution

    The Uni-Roller® S2 Powered is the ultimate solution in blank stock lubrication. Combined with a SmartFlow® programmable fluid controller, the S2 Powered will apply the correct amount of fluid for your application and do it consistently from one blank to the next.


    • Reduce lubricant consumption by 50% or more
    • Cleaner floors & work area
    • Quick-change rollers for easy maintenance




    Uni-Roller® S2 Powered applications:

    • Punching
    • Stamping
    • Fine blanking
    • Deep drawing
    • Application of rust preventives and other protective coatings

    Delivers return on investment in less than 6 months

    That's what many of our customers report. By applying the proper amount of fluid, the Uni-Roller® S2 Powered lubricator uses 50 to 90% less lubricant for stock lubrication. Plus it decreases the mess, the parts cleaning, fluid recycling and costs associated with in-die spray systems, rag technology and externally lubricated rollers.





    The internally-supplied difference

    The internally-supplied rollers are essential to precisely applying the fluid. Inside each of the rollers is a dispenser tube with small holes placed along its length. Fluid is injected into the dispenser tubes from the fluid controller and dispensed across the inside of the rollers.

    internally fed

    The lubricant is transferred to the stock through durable polyester felt or polyurethane foam roller covers. These cover materials apply the lubricant smoothly and evenly across both the top and bottom of the stock.

    The Uni-Roller® S2 Powered applies the exact amount of lubricant required. This eliminates the mess and waste associated with in-die spray systems and externally lubricated roller systems. The result is not only a cleaner shop, but also significant savings from decreased fluid waste, improved die life, better part quality and increased machine up-time. Many customers have reported savings resulting in a return on investment of less than six months!




    Uni-Roller smooth consistent stock lubrication coating

    Uni-Roller® systems deliver smooth and consistent lubrication.




    Construction

    The brushed stainless steel guards protect the rollers and guide material when loading coil stock or feeding blanks. With the guards removed for better access, a roller can be changed in about a minute using a single wrench. The Uni-Roller® S2 Powered is built to handle any manufacturing environment without sacrificing ease of maintenance.


    single roller entry side
    single roller exit side




    Built to fit your application

    A single roller set is used for widths of 18” [457.2 mm] or less where the lower roller is directly driven. For blanks over 18” [457.2 mm] wide, multiple 12” [304.8 mm] wide roller sets are staggered and overlapped. Each lower roller is driven by a heavy-duty chain from a central shaft.

    single roller dimensions
    Single roller coverage of 12” [304.8 mm] to 18” [457.2 mm]
    Roller coverageA (extrusion length)B (overall width)
    3” [76.2 mm] 12” [304.8 mm] 14.24” [361.7 mm]
    6” [152.4 mm] 12” [304.8 mm] 20.24” [514.1 mm]
    12” [304.8 mm] 18” [457.2 mm] 26.24” [666.5 mm]
    18” [457.2 mm] 24” [609.6 mm] 32.24” [818.9 mm]
    Uni-Roller S2 Powered multiple roller configuration dimensions
    Multiple rollers (coverage over 18”) [457.2 mm]
    Roller coverageA (extrusion length)B (overall width)
    23” [596.9 mm] 30” [762 mm] 41.18” [1046.0 mm]
    35” [596.9 mm] 42” [1066.8 mm] 53.18” [1350.8 mm]
    46.5” [1181.1 mm] 54” [1371.6 mm] 65.18” [1655.6 mm]
    58” [1473.2 mm] 66” [1676.4 mm] 77.18” [1960.4 mm]
    69.5” [1765.3 mm] 78” [1981.2 mm] 89.18” [2265.2 mm]




    Take control with the SmartFlow®

    The SmartFlow® alerts you to issues before they become expensive problems that interrupt or stop your production lines. With the SmartFlow® you'll know immediately if the fluid supply runs low, if fluid pressure varies, or if flow to the applicator is interrupted (Level, pressure, and flow sensors required). The SmartFlow® features an intuitive, easy-to-use interface as well as an access code to prevent unauthorized tampering or changes in fluid settings.

    SmartFlow programmable fluid controller
    SmartFlow®
    • Monitors critical parameters
    • Controls up to 22 outputs
    • Stores up to 250 setups
    SmartFlow touch screen

    Easy to use touch screen interface.

    The SmartFlow® controller can monitor pressure, flow, valve performance and line status.

    Job setup wizard makes job creation easy.


    MF Minute #1 Uni-Roller Systems Overview

    MF Minute #1
    In this Metal Forming Minute, John and Mark provide a basic overview of the Uni-Roller® line of stock lubricators.



    MF Minute #3 SPR-2000 Fluid Controller

    MF Minute #3
    John and Mark discuss the SPR-2000™ programmable fluid controller.



    MF Minute #4 Adequate Stock Lubrication

    MF Minute #4
    John and Mark discuss the importance of adequate stock lubrication.



    Changing Roller Covers on a Uni-Roller S2

    Changing Roller Covers on a Uni-Roller S2
    This video shows how to easily remove the Uni-Roller S2's rollers for maintenance.



    Testimonial Video - Grant Industries Customer Grant Industries discusses their Unist Uni-Roller system.

    Testimonial Video - Grant Industries
    Customer Grant Industries discusses their Unist Uni-Roller system.



    Using the SmartFlow<sup>®</sup> to prime the Uni-Roller<sup>®</sup> S2 This video shows you how to prime your Uni-Roller<sup>®</sup> S2 using the SmartFlow<sup>®</sup> controller.

    Using the SmartFlow® to prime the Uni-Roller® S2
    When using a Uni-Roller®, properly priming the rollers is an important start up task. Watch this video to learn how the SmartFlow® walks you through priming rollers.




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