EQUIPMENT MAINTENANCE LUBRICATION

Precision fluid and grease dispensing for spot applications and equipment lube points.

 
ASSEMBLY / PART LUBRICATION

Precise fluid application with manual or PLC control for assembly processes and OEM systems.

 
WHAT IS PRECISION FLUID DISPENSING?

What is the benefit of positive displacement? How do atomized air spray systems work?

 

 
 
Sheet Lubrication System

Sheet Lubrication System
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Sheet Lubrication System
Sheet Lubrication System
The Sheet Lubrication System is designed for sheet-fed presses in can end making applications - delivers consistent lubricant to sheet stock.
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Features
  • Even & consistent fluid application across the entire sheet
  • Reduced fluid consumption
  • Increased production rates
  • Compatible with a wide variety of fluids

Technical Specifications


    Stock type:
    • Aluminum sheet stock

    Stock thickness:
    • .002" - 0.10" (.05mm - .25mm)

    Stock width:
    • 36" - 39" (91cm - 99cm)

    Fluid type(s):
    • For use with vanishing fluid or low viscosity oil (oils from 30 SUS to 150 SUS). Not designed for use with water soluble lubricants.

    Applicator material:
    • Polyester felt

    Fluid supply/capacity:
    • 10 US gal (37L) ASME rated stainless fluid tank

    Air supply:
    • Clean, dry, compressed air:
    • 80-90 psi (5.5 - 6.2 bar). 25 SCFM (708 SLPM) minimum

    Interface:
    • 4-line x 20 character LCD with 21-button tactile membrane switch

    Fluid outputs:
    • Max 22

    Control inputs:
    • 2 (dry contact/switch closure, prox sensor 10-30 VDC NPN, N.O.)

    Alarm inputs:
    • 2 (dry contact/switch closure, prox sensor 10-30 VDC NPN, N.O.)

    Outputs:
    • 22 max at power supply voltage. Max power 10 watts/output

    Alarm relay:
    • Isolated, non-fused single pole, double throw; 2 amp load max

    Max input rate:
    • 50 cycles/sec at 50% duty cycle. Minimum contact open or closed time: 10 milliseconds

    Programmable ranges:
    • Count (CNT): 0-255 counts Delay (DEL): 0-100 secs (.010 second increments) Duration (DUR): 0-100 seconds (.010 second increments)

    Fuses:
    • Supply: 2 amp, Output: 5 amp

    Operating temp. range:
    • 0° to +50°C (+32° to +122°F)

    Storage temp. range:
    • -20° to +70°C (-4° to +158°F)

    Storage:
    • Max 250 setups/jobs

    Power:
    • 120VAC - 50/60hz or 240VAC - 50/60hz 9.5 amps

    Proven precision & performance

    Originally designed for easy integration into Crown multi-die lines, the Unist Sheet Lubrication System has found unparalleled success when implemented on various types of sheet fed presses in can end making applications. The amount of fluid applied by the SmartFlow® controller is completely programmable and the patented internally fed rollers provide a consistent coating across each sheet. The rollers are typically slave driven from the sheet feed system so they are synchronized with the rate of the press.

    system

    A cleaner press, reduced fluid consumption, and decreased downtime from inadequate lubrication are just some of the benefits of implementing the Unist Sheet Lubrication System.




    • Even & consistent fluid application across the entire sheet
    • Reduced fluid consumption
    • Increased production rates
    • Compatible with a wide variety of fluids




    system with SPR-2000
    Full-featured monitoring

    The SmartFlow® provides full-featured monitoring of critical parameters such as fluid level, pressure and flow (optional sensors are required) and alerts users with an audible alarm and red LED. An external alarm relay can also be wired directly to a press control.





    Typical Unist Sheet Lubrication installations:

    Sheet Lubrication System in action
    Sheet Lubrication System




    adjustable pressure
    drive

    MF Minute #5 SPR-2000: Creating Setups

    MF Minute #5
    Learn how to create setups (jobs) in this installment of the Metal Forming Minute




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